I’ve been working on building my own Coolsculpting device as Zeltiq are offering.It is a machine which reduces fat cells in the body. A video on it is below.
The way in which it does this is explained in the patent, found here:
The patent says a number of interesting things about how it works including the temperature to get it to run at.
[Quoted from Patent: An exemplary range for the cooling elements 130a-b can be from about -20.degree. C. to about 20.degree. C., preferably from about -20.degree. C. to about 10.degree. C., more preferably from about -15.degree. C. to about 5.degree. C., more preferably from about -10.degree. C. to about 0.degree. C. ]
My machine is currently running at -3C and to avoid freezing the controller bounces it between -3C and 0C. I am still in testing stages in using liquids/gels which don’t freeze so that I can get to -5C and keep it there. I am currently using salt water drenched cloth, but this freezes at -5C.
If anyone knows what sort of liquid/gel I can obtain easily, mess free and doesn’t freeze at -5C, please let me know!!
So how does the FrankenSculptor work?
Well we need to be aware of a couple of mechanisms that make the Coolsculptor work:
1) The cooling effect keeps the fat cells at about -5 Degrees Celsius for up to an hour. If the cells get cooler you risk damage to non-fat cells. If it gets warmer the fat cells may not undergo apoptosis.
2) The vacuum ‘sucking’ of the fat also assist in limiting the amount of blood to the area being treated. This prevent the body from warming up the fat cells. The lack of blood is a double-edged sword in that when the device is switched off and the blood rushes back to the area, the cells are ‘shocked’ and this also kills the cell (there is a technical name for this which I have forgotten. Its in the patent if you’re interested)
So, knowing the above I created FrankenSculptor. The two aluminium plates serve to transfer heat (or in this case, remove heat) quickly while also having a clamping mechanism to ‘squeeze’ the blood away from the area. Given that its not a vacuum I am hoping it is enough to cause apoptosis of the fat cells.
The two aluminium plates need to be cooled to below room temperature, so this means a normal radiator system wont be enough as it cannot cool below room temp. An active cooling system is needed. Luckily we have such a device! The Peltier (aka TEC, Thermo Electric Cooler) is a bunch of transistors which when powered cause a temperature differential between each side (TEC’s are cheap. Around $20 each. Be careful when buying TEC’s as you may get cheap Chinese crap for much cheaper, but it may not work as well). The transistors are placed in an array and ceramic plates are glued to either side to transfer the heat evenly. The TEC as a kind of ‘heat pump’ so it takes heat from one surface and places it on the other. Causing one plate to be cooler than the other. This actual function is very inefficient and as a result a lot of heat is generated from the TEC itself. So you need a very good cooling system to remove the heat from the hot plate, so that the TEC can continue to put more heat to it and cause the cool plate to get colder.
To do this I used a computer CPU closed-loop cooler. Essentially it is a block of copper which is liquid cooled. The heated liquid is pumped through a radiator which is cooled and sent back to the cooling block to re-heat. Like a car radiator. For what it is and does, this device is relatively cheap (around $150 each), the CPU coolers which you can build yourself are much more expensive but you get to choose how long the pipes are that connect the radiator to the cooling block (the ones I used had pipes too short and got in the way often). Two plates on my FrankenSculptor required a TEC each and a CPU cooler each.
These devices are assembled using heat transfer paste and copper sheet between the aluminium and TEC for heat transfer. The TEC’s run on DC power and so do the CPU coolers! Great! This means we can use a computer PSU to power everything. I love working with DC too as it’s much more predictable and less dangerous than AC :)
For the prototype I am using a 800W PSU (make sure you get a decent one. A cheapo one may not power the TEC’s properly).
So how can we control the temperature of the TEC? We don’t want it to go as cool as possible and stay there (for the record, the coldest I could get was just over -10C).
The TEC’s can accept anywhere from 5v – 15v. If you vary the voltage you can control the temperature. The PSU’s only output 12v+/-, 5v+/- and 3.3v+. Using some clever electronics we could regulate the voltage, but I found this more challenging and convoluted than needed. Instead, I opted for a controller which controlled the temperature using pulses (essentially, turning the TEC off when too cold and back on when too warm). The TEC’s don’t like to be controlled this way if you are switching too quickly, so be sure you don’t create a controller which switches the TEC a number of times per second. Eventually you will have a dead TEC.
My controller is Arduino-based. It runs off the 5v rail of the PSU. It monitors the temperature and adjusts accordingly. It also has a screen to let you know what is going on. I won’t go in to detail about this just yet as I still need to post up those pictures. Stay tuned!!
There are so many different facets of this project that needed to come together. Because of this the construction of this device took a while.
To make things easier for me, I will be splitting the DIY in to multiple parts. At the moment it looks like it will be 3 parts but this may change later.
EDIT: Part 2 is now available. See main menu for link.
Any questions or want to discuss the project? Post a comment! I am alerted of comments immediately and will reply within 24 hours.